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Total Productive Maintenance and Quick Changeover (SMED)

Classroom

This program will take place at the Doubletree Club Hotel Orange County Airport in Santa Ana, CA.  The lead instructor will be  EMS Consulting Group, Inc. Sr. Partner Darren Dolcemascolo (click for bio).

Total Productive Maintenance and Quick Changeover

Date: October 10, 2012 (8:30am - 4:30pm)

Location: Doubletree Club Hotel Orange County Airport, 7 Hutton Centre Drive, Santa Ana, CA

Price: $449 (if registered by 09/29/12) / $549 after 09/29/12

Price includes books, materials, and lunch.

Download: PDF course description

Description:

This course will teach the principles of Total Productive Maintenance and Quick Changeover (SMED). TPM and SMED are two essential ingredients in a lean manufacturing program. The TPM system addresses production operation with a team-based proactive program. It helps eliminate losses from breakdowns, defects, and accidents and improves Overall Equipment Effectiveness (OEE). The SMED system for quick changeover is a three-phase system aimed at reducing changeover time on equipment; this allows for smaller batches and less inventory throughout the value stream.

 

 Program Outline

  • Sustaining/Improving the Program

  • SMED/Quick Changeover

  • Identifying Internal versus External Setup

  • Converting Internal to External Setup

  • Streamlining External and Internal Setup steps

  • Overview: Process Kaizen Tools

  • Why TPM is Important

  • The Big Six Losses

  • Measuring and analyzing Overall Equipment Effectiveness (OEE).

  • Autonomous Maintenance/TPM Teams

  • Daily/Weekly Maintenance Tasks

  • TPM and 5S

  • TPM and Teams

  • TPM and Problem Solving Techniques